Polaris sportsman 500 overheating problems. Sportsman 500 overheating.

Polaris sportsman 500 overheating problems If the Sportsman 500 engine is overheating, it may be May 25, 2019 · 2016 Polaris Sportsman 570 Overheat Problem. The machine mechanically sounds solid however, when I run the machine for 15 to 20 minutes at a time, antifreeze in the overflow pushes out. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED work lights Jul 1, 2012 · When we got to the water I didn't have any issues with heat until we got back out on the trails, then it did it again another 3-4 times. To Dec 31, 2011 · 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. I have a 2002 Polaris Sportsman 500 that keeps overheating at low speeds. Specialities include: Engine Repair, Brake Issues, Electrical System Diagnosis, Oil Changes, Body Repairs. Frequent Burnouts. 2017 Polaris 450 HO Sportsman Sage Green Super ATV EZ Steer, Quad Logic Battery Relocation Kit, Duracell Ultra14AH-BS 220 cca battery, Sep 17, 2009 · Overheating Try checking the wiring for the thermal coupler at the bottom right hand corner of the radiator. 00 & they tested all the electrical Jan 11, 2006 · A forum community dedicated to all Polaris owners and enthusiasts. One of the common problems that owners encounter with the Polaris Sportsman 500 is related to electrical issues. One of the most critical aspects that riders need to be aware of is the 4-wheel drive system. It was covered and filled with mud. com Recommendations for Maintaining Your Polaris Sportsman Transmission. Wiggling the wire would cause the fan to turn on but would not stay running, Part no. 02 sportsman 700 overheating problem. Some common concerns among owners include: Electrical Issues: Some riders have reported problems with the electrical system, particularly with the battery and wiring. Here are some practical recommendations to help you avoid common problems and ensure your ATV remains reliable for years to come. Razr take-offs w Feb 6, 2025 · 2001 Polaris Sportsman 500 H. 2006 X2 500 (sold) - Purchased in 2011 with 250sh hours and 2500sh miles - 26" Trilobite HD tires on 12" SS108 rims Apr 25, 2016 · Matthew "MustBeNice" :daz: 2012 SPORTSMAN 800 EFI (INDY RED) Sept. 0 winch w/amsteel synthetic line Viper aluminum haus fairlead Polaris front spring adjusters Ricochet a-arm guards Ricochet full frame skid plate ITP T-7 beadlock 14" w/OMF inner rim guards Overheating: In certain conditions, the Sportsman 400 can run hot, particularly during extended use or in high-temperature environments. Hers: 2019 Sportsman 450. I replaced the sensor and still the same Common Issues with the Polaris Sportsman 500 4-Wheel Drive. Unfortunately, I've been experiencing a few problems with the high-range gear. I've replaced thermostat, temp sensor, and burped the coolant system. Jump to Latest 2012 polaris 500 ho 3000 pd superwinch rear rack. This can often be traced back to battery issues or fuel Nov 9, 2009 · My advice would be to get an oversized radiator, bigger better cooling fan, and run the highest octane fuel that you can afford to run. Initially I thought the fan temp sensor was bad because the fan was not coming on. This issue is characteristically prevalent in a few Polaris models, including the Polaris Sportsman 800 and 500. I operate a motorcycle dealership and CCS Ducati Race team. C. 2011 Sportsman 500 HO Touring: Polaris 3500 lb. 8K views 8 replies 8 participants last post by FPD218 Jun 11, 2022. 0 winch w/amsteel synthetic line Viper aluminum haus fairlead Polaris front spring adjusters Ricochet a-arm guards Ricochet full frame skid plate ITP T-7 beadlock 14" w/OMF inner rim guards Ok I have A 2000 Polaris Sportsman 500 and I was having problems with it getting power spikes and I have a 2000 Polaris Sportsman 500 that is overheating when. 2013 polaris sportsman 800 efi Highlifter max clearance front a Mar 13, 2009 · A forum community dedicated to all Polaris owners and enthusiasts. (Leaving the past dealer out of course. Understanding these problems is crucial for every rider who wants to maintain their machine’s performance and longevity. First 650 miles were all in the front yard so to speak, no trails, dirt or mud, rest of miles are on mixed trail riding. To ensure that your Polaris Sportsman 500 HO remains in top condition and minimizes the risk of common problems, here Feb 14, 2010 · I have a 2001 Sportsman 500, and had the same problem that you are having. Jump to Latest 3K views 5 replies 1999 Sportsman 500 4x4 EBS, NOW has 1150 miles. I paid the dealer close to $150. A friend borrowed my atv for a day. 2013 Sportsman 500 H. Two other problems may be that there are loose connections on the battery or on the solenoid. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. (temps in the low 80's ambient) I would then stop and let it cool and while the key was in the on position, (not running) you would hear the May 27, 2022 · 2004 sportsmen 500 HO overheating. Louie. One post for a 2011 sounded similar to yours. Curtis_81638. Make it a habit to check your transmission fluid levels regularly. This is an older thread, you may not receive a response, and could be Jul 12, 2011 · 2010 Sportsman 800 Overheating/Fan Problem. Jun 19, 2020 · I have a 2011 Sportsman 500 and it starting overheating while working it moderately. The problem seems to be that the new heater kit bracket at the thermostat messed with the fluid flow. 2 posts · Joined 2011 Add to quote; Only show this user #15 Feb 23, 2025 · Overheating Problems. Loss of Power. Aug 12, 2024 · 2011 Sportsman® 800 EFI GURU front brush guard GURU rear brush guard Polaris front lock n ride cargo box Polaris rear rack extender Warn RT 3. What I have done: The wiring harness that runs down the front two low beam lights and the fan connection wasnt showing any power at all. Top Contributors this Month View All. 2009 Polaris 500 HO :fing02: Front&Rear Brush Guards 2500lb Polaris Winch 2" Ez install lift kit 26inch Zillas & 14 inch ITP wheels . Polaris sportsman Oct 7, 2014 · Hello everyone I'm new to the forum and I have a question that maybe y'all could help me with. Knowing the common issues and their solutions will help you enjoy your ride without the headache of unexpected breakdowns. o. This engine is built to withstand the rigors of off-road riding, ensuring that you won’t be left stranded in the middle of nowhere. Motorcycle Mechanic: Jeff Policky. Green 14" STI Wheels-26" Mud Trax X/L's 2500# polaris winch Ricochet a-arm guards Rev. My bike has now overheated 4 times and has been to two different dealerships three times. The Polaris Sportsman 850 has earned a solid reputation among ATV enthusiasts, but like any machine, it comes with its fair share of problems. experience. Save Share Reply Quote Like. It was very frustrating, and progressed until finally the machine stopped charging and was The problem that causes overheating is with the new improvements to the inbuilt heater by the accessory department of Polaris. This can lead to engine performance issues if not monitored. 2009. Jul 10, 2016 · My ace 570 is overheating. We had an 07 800 2x that had an overheating problem. Top Nov 9, 2009 · some useful hints, thanks. First, there may be low battery voltage, and owners should try to recharge the battery to 12. Polaris 570 overheating Nov 24, 2019 · 2017 Sportsman 570 Touring EPS 3500 lbs Polaris winch with Synthetic Rope Front Utility Rack ODI Rogue Lockon Grips 2007 Hawkeye 300 17HP of gutless never had any issues with the 16 with about 1500 miles on Aug 11, 2023 · Polaris Sportsman 500, a noteworthy name in the world of all-terrain vehicles (ATVs), remains a popular choice among enthusiasts and professionals alike. We had it back to the dealer 4x trying to get it figured out, but they weren't able to so we traded it in. Radiator "looked" clean but, you could not see light anywhere through the fins. A lot of people just spray off the front but Common Issues Faced by the Polaris Sportsman 850. Can-Am Overheating: Quick Solutions to Keep You on the Trail; Mine: 2018 Sportsman 850SP - 26" Bear Claw HTRs on OEM steel wheels(I really don't like the Aluminum ones) Polaris Hand warmers, Mirrors. Jump to Latest The dealer did this and said that it was no problem. Tags 2017 Sportsman 570 Touring EPS 3500 lbs Polaris winch with Synthetic Rope Front Utility Rack ODI Rogue Lockon Grips 2007 Hawkeye 300 17HP of gutless glory 25" STI Black Diamond ATRs 2013 Sportsman 500 (White) SOLD. Aug 11, 2022 · My ‘96 Sportsman 500 is giving me fits, I can’t get the red overheating light to go off. Nov 23, 2009 · 2006 Polaris Sportsman 500 HO Problem #1 - My battery warning light keeps flashing periodically while I am riding. FPD218 160 Replies. Which is really great. Jump to Latest 2010 Polaris Sportsman 500 H. Overheating Issues. From the get go I have a problem with it overheating and now the battery is gone. Not sure if its relevant to your year bike, but on my 2013 500 the problem was the non-sealed 10amp circuit breaker located in the harness, on the inside of the upper frame almost by the battery (left rear tire). 5" Kenda BearClaws on rears 2010 Sportsman 500 HO - 1417 miles 189hrs Front/Rear 18W-4 inch solid metal CREE LED Floods Tamarack 10" Footpegs Polaris Front brush guard - bumper ODI Rogue 130mm grips Jun 28, 2017 · The 570's still have the radiator sitting pretty low, better than the 500 but still low compared to the 850-1000 sportsmans. I checked the coolant and it was blowing out of the water neck, so I checked the oil, it was milky! I did compression check 120 both cylinders. The Polaris Sportsman 500 EFI is a beloved ATV among enthusiasts, but like any machine, it comes with its fair share of problems. OK, problem solved, maybe it was from a lack of use, but the thermostat was stuck closed. Home made hitch 2 inch lift Sep 28, 2012 · 05 sportsman 800 overheating. They rode in a lot of mud that day. . Many Polaris Sportsman 450 owners have experienced this issue and have had to Fix your overheating issues on your Polaris with our NEW Sportsman 500 cooling fan assembly from Quad Logic. 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. I have replaces the thermister Jan 5, 2021 · Hi, New to the forum. Jump to Latest 2007 Sportsman 500 EFI, Polaris Winch, 25" Bear Claws QSC Clutch Kit, Hand Warmers 2001 Magnum 325 MOSE 12" rear wheel conversion. Inspect the radiator for blockages or damage and clean any debris. As with any vehicle, understanding the common issues can help you prepare for maintenance and repairs, ensuring that your ride remains enjoyable and reliable. w/relay Uni air filter on both Wifes 2011 Sportsman 500 H. Aug 11, 2009 · Have searched numerous forums for answers to this overheating problem and find LOTS of Sportsman owners are having the same issue without any solutions. Common Issues Faced by the Polaris Sportsman 500. The Sportsman 700 got its start in 2002 around the same time the Polaris Trail Boss 330 debuted, and underwent a series of changes during its production run. Is this a gasket problem? No oil in coolant or vice versa. This can sometimes happen when driving for an extended period or when the engine oil has not been changed regularly as recommended. Nov 12, 2023 · The Polaris Sportsman 700 made for an excellent step-up from the ever-popular Sportsman 500 for folks who wanted a little more power back in the early 2000’s. Scott87: Posted 6/8/2017 07:35 (#6060154 Aug 20, 2012 · 98 Polaris Sportsman 500 97 Polaris Sportsman 500 84 Honda Big Red 200 E 87 Big Bear 350 4x4-----94 Suburban 4x4 350ci 06 Durango Hemi 88 Starion Big turbo ect 13 Mazda 3. 2007 Polaris 500 HO EFI Polaris front and rear rack extenders Went for a long ride yesterday and no issues with overheating. The flushed and refilled the radiator, replaced the temp sensor at the bottom of the radiatior (the one I installed was the autozone model-they put in a polaris part) I also had them put in a new battery while it was there. 2013 Polaris Sportsman 500 HO 195. Now coolant that I add will shoot out of the coolant tank and the fan does not turn on. If polaris was smart they would go to a different design like a sealed or relocated one. Started smoking and flipped the switch and heard the fan running hard. Common Causes of Overheating. While the Polaris Sportsman 500 is generally reliable, no machine is without its flaws. 5 Polaris Sportsman 500 HO it has an "overheating problem" so ill start from the beginning. Went to the local Advance Auto and picked up an universal 12" fan. Just as classic Polaris models of old like the offroadtroop. Jun 7, 2019 · I just put a new head gasket in a 2000 Polaris Sportsman 500 that was blowing coolant out of the radiator, but not getting coolant into the cylinder - problem started when the engine overheated due to a clogged radiator - after cleaning the radiator, it continued to Sep 21, 2010 · My 2001 Polaris Sportsman 500 recently started overheating - it overheats rather quickly. Mechanic's Assistant: Have you checked the coolant? Have you checked for a Oct 17, 2010 · sportsman 500 overheating. Here’s a breakdown: Engine Performance: The 570cc engine is designed for durability, providing ample power for a variety of terrains. I was out on a day trip in the Fall of 2021 with the bike and near the end of it, the bike was flashing the hot light so I stopped and the fan sounded like a tin can full of rocks, I managed to get through the rest of the day and went and ordered a new fan for it got the fan Aug 18, 2023 · Possible Causes of Fuel Pump Problems Pump Overheating. Oct 2, 2013 · 2002 Polaris Sportsman 500HO 4x4 ALL ORIGINAL STOCK 3 Lights Mod Muffler modified Powermadd handgaurds Quad boss drivebelt More add ons coming in future. Another thing I’ve found is that the fan switch in the radiator goes bad, even sometimes when it tests good. When it starts overheating it flashes hot on guage cluster then blows water out the over fill tank. Owning a 2004 Polaris Sportsman 500 HO can be a rewarding experience, but it requires diligence and care to keep it running smoothly. Polaris Sportsman 550 Problems 1. May 1, 2023 · Polaris has definitely made a name for itself when it comes to producing quality ATVs however, even the best ATVs are known to experience problems overtime. Both machines never got above 208. Hey everyone, in frustration, I finally took my overheating sportsman 400 into the sevice shop. Fuel Pump Issues in the 2010 Polaris Sportsman 500. After a wet ride, notice fan stops working in turn overheating warning comes on. 2/ if the fan wiring is disconnected and the fan run continuously per direct line to battery there is no problem. The fan turns on and runs pretty much the entire time. Jump to Latest I do however believe i have found the problem. The engine fan isn't coming on. everytime i go up north my machine temp light comes on. The Polaris Sportsman 400 HO, while a solid performer in many respects, is not without its share of problems. Winch, Kimpex Adventure XL Trunk, 7" Passenger Foot Risers, UNI Foam Filter 2006 Sportsman 500 X2 EFI: Superwinch Terra 25 w/Synthetic Rope, Kolpin 4 gal Gas Pack, 3" Passenger Foot Risers, 3-Headlight Mod, K&N Filter SOLD 2010 Sportsman 300: Polaris 2500 lb. The Polaris Ranger 500 EFI has earned its stripes as a reliable utility vehicle, but like any machine, it comes with its own set of problems that owners should be aware of. O Thanks to the threads in this forum, I was able to determine that a bad TPS caused the problem. A new cooling assembly will help your machine keep running at its best, even in the toughest conditions! Nov 12, 2023 · What are common problems with Polaris Sportsman 500? Common issues with the Polaris Sportsman 500 include electrical problems such as a faulty ECM, starter solenoid failure, and weak battery connections. 2015 ATV Of The Month Mods: SuperWinch 3000 Winch - MotoAlliance Line Stopper - Glacier3 60" Plow - Polaris Rack Extenders - Polaris Bumpers - LowPro Shield - Polaris Hand Guards - Warning Debadge - 3Way Head Light (Relay) - Cabelas Mirrors - Wes Ind. 1 post · Joined 2010 Add to quote; Only show this user #1 · Oct 18, 2010. Polaris Sportsman 500 HO Essential Components When examining the construction of this robust vehicle, it’s crucial to understand the core elements that contribute to its reliable performance. Give that a shot even though you think it is clean. By Sportsman500guy. Anybody have any suggestions of how to fix the overheating problem? Jul 14, 2019 · 01 Sportsman 400 Overheating Problems. Jul 11, 2015 · Couple days ago while riding the HM Trails in WV while climbing back up the mountain my fan locked up and the engine started to overheat. In this article we are going to look at some of the most Dec 16, 2007 · I have a 2001 Polaris sportsman 500 and its overheating. Overheated 4 times now been to the shop 3 times to two different dealerships. The 2010 Polaris Sportsman 500, while a solid machine, is not immune to fuel pump issues that can leave you stranded and frustrated. I took it to the dealer and there turns out there was a recall on the water pump. I know every mile. The HOT light and service engine light comes on. I took it to a dealer who diagnosed the problem as a bad fuel pump. Everything worked great except Mar 16, 2015 · Sportsman Overheating- fan not always turning on. 0 winch w/amsteel synthetic line Viper aluminum haus fairlead Polaris front spring adjusters Ricochet a-arm guards Ricochet full frame skid plate ITP T-7 beadlock 14" w/OMF inner rim guards The Polaris Sportsman 700, while a robust machine, is not immune to overheating issues. Mar 9, 2015 · Polaris Sportsman 1999 Sportsman 500 overheating. ATV Repair and Maintenance Polaris Sportsman ATV General Discussion ATV New Members Polaris Oct 9, 2024 · Sportsman 450 overheating! Jump to Latest This could be at least part of your current problem. The Polaris Sportsman 500 is a beast on the trails, but like any machine, it can face its fair share of issues. Polaris needs to address this for all of those with the newer Polaris heater. What are some preventive measures to avoid fuel pump problems in my Polaris Sportsman 500? Aug 15, 2021 · 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. It lost all the antifreeze twice. The bike hasn't ever been mudded or in water. I placed jumpers in the relay plug and the fan came on. Overheating: Overheating Oct 5, 2023 · I will say Polaris and canned ham do have issues overheating maybe more so than most other manufacturers because of the powa to SEND IT and due to the heat created by the 2 cylinders. Winch, Kimpex Adventure XL Trunk, 7" Passenger Foot Risers, UNI Foam Filter 2006 Sportsman 500 X2 EFI: Superwinch Terra 25 w/Synthetic Rope, Kolpin 4 gal Gas Pack, 3" Passenger Foot Risers, Sep 1, 2016 · Overheating 2010 Sportsman 500. Jump to Latest I read up on some overheating issues and one cause is a bad ignition, mine has always been sloppy so it's getting a new one. I've seen quite a few with the fan wired to run Aug 18, 2016 · 2012 Sportsman 500 H. 10. Find the help you need with user manuals and owners instruction guides. Mar 3, 2012 · Polaris sportsman overheating. I have changed the oil, flushed the May 21, 2013 · I was looking in the sportsman XP section and overheating fortunately does not seem to be too common. The fuel pump is responsible for delivering fuel from the tank to the engine, and any issues with the fuel pump can cause problems with starting and running the ATV. It cranks up and runs fine for 20 minutes or so, the fan comes on as it should it seems like, and then the four wheeler is sending a "HOT CHECK ENGINE" sign on the speedo. Winch, Kimpex Adventure XL Trunk, 7" Passenger Foot Risers, UNI Foam Filter Oct 22, 2019 · I purchased a sportsman 500- 1999, It has approximately 4000 miles on it. ATV Repair and Maintenance Polaris Sportsman ATV General Discussion ATV New Members Polaris Sportsman 570. Save Share May 30, 2014 · Polaris Sportsman 02 sportsman 700 overheating problem. Tried to hard wore the fan and it was completely shot. Low fluid can lead to overheating and increased wear on Jun 8, 2021 · 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Jul 27, 2014 · Guys I have a 2007 sportsman 700 twin efi with major overheating problems. X2 stock with Swamplites (gone) 2 - 2007 Hawkeyes, 10 gr. While the Sportsman 500 is often celebrated for its performance and reliability, several recurring problems can arise. Here are some symptoms that could indicate a cam problem with your Polaris Sportsman 500. 4010161 (Sensor,thermal). Tags A forum community dedicated to Polaris ATV owners and enthusiasts. The overheat sensor light came on and the engine had overheating problems. All Feb 22, 2023 · The most common Polaris Sportsman 450 problem is overheating. Common Issues Faced by the Polaris Sportsman 400. I've checked the plug for the fan and the plug for the Common Issues with the Polaris Ranger 500 EFI. Apr 23, 2023 · I have a 2004. I replaced the front master cylinder and bled the fronts, great pressure now. Jump to Latest 1999 Sportsman 500 overheating. 2UP 3500lb Badlands Winch w/ KFI Mount LED Light Bar 2-Pelican 1150 Cases (Front Rack) Problem is that way to often Sep 4, 2014 · 2008 Sportsman 500 EFI Overheating problem! Tags New relay is cheap, less than $30 for a OEM Polaris one. The fan is working just fine, but after a little while of riding, it overheats (the red light on the dash comes on). All electrical turned off on the bike and I ran it for about 10 minutes with just the engine on. the problem is it. Still overheating. I. 3. They have burped the coolant and replaced a sensor. A few days later another friend borrowed the atv. I suggest check the bases sockets and plugs on all while your under there adn put dielectric on them on reassembly . A part of the problem may be the new aftermarket sensors I installed. Apr 9, 2011 · overheating resolved. 25+ yrs. Jun 10, 2011 · It also has a problem that even the BEST Polaris minds have yet to figure out. Fuel System: Clogged fuel filters and issues with the fuel pump can occasionally arise, especially in older models. If so i would think that would be the problem. There can be many reasons why your engine is overheating. Overheating: Overheating can occur during extended use Oct 10, 2009 · My 2008 Sportsman 800 EFI is overheating. The first day I took it out for a ride I went about 10 minutes before the engine temperature light came on and I began to boil over out the reservoir. Weighed about 20lbs less once cleaned right. tested out radiator cap from a 2005 polaris sportsman 400, no difference in overheating, they are the same cap as far as i know 2013 Polaris Ranger XP 800 HO 2004 Sportsman 500 2012 Oct 1, 2011 · Thanks for the help all, I have fixed my overheating problem. 2010 Sportsman 500HO 2000 Polaris Sportsman 500. The electrical system in the Sportsman 500 is crucial for its operation, but it can also be a source of frustration: Battery Drain: Many owners have encountered issues with the battery draining quickly, which can be caused by faulty wiring or parasitic draws from other electrical components. There are hundreds of Download Polaris Sportsman 500,EFI User Manual or view PDF for FREE. As an ATV enthusiast, there’s nothing worse than being out on the trail and suddenly realizing that your ride has a fuel pump problem. Explore Our Forums. Regular Maintenance The Polaris Sportsman 500 boasts several features that enhance its reliability on the trail. 3. Recommendations for Maintaining Your Polaris Sportsman 500 HO. 25" Sedona Coyote tires 2017 Polaris Ranger 1000XP - Roof and front glass 2018 Kawasaki KLR650 Common Issues with the Polaris Sportsman 400 HO. 8 VDC. The primary reason for engine overheating is when debris gets lodged in the engine’s cooling system, blocking the flow of coolant and preventing it from efficiently transferring heat away from the engine Apr 22, 2022 · 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. I bought a 1996 Sportsman 500 4x4 about a month ago, and I love it. That also solved my overheating problem on that one. ATV goes through the nastiest terrains. These can manifest in various ways, such as difficulty starting the ATV, flickering lights, or a malfunctioning battery. Std Seat/Box - Common Issues Faced by Polaris Sportsman 500 HO Owners. Understanding the common issues that can arise with a 1999 Sportsman 500 can help owners prepare for potential challenges and make informed decisions about maintenance and repairs. override kit Hid 3 light kit 3 light mod. ) I've posted this in the Polaris forums and people there are perplexed by the problem also. using some flat style tooth Jun 7, 2017 · Polaris Sportsman overheating Jump to page : 1 Now viewing page 1 [50 messages per page] View previous thread:: View next thread My Sportsman 500 was overheating and had a problem inside of radiator. Low coolant levels, a malfunctioning thermostat, or a clogged radiator. Additionally, some owners have reported issues with a clogged fuel injector, transmission shifting problems, or overheating due to radiator clogs. 1/ Overheating is quite common in our tropical climate, but all the cases I have heard about are Polaris. This problem can arise unexpectedly, leaving you stranded or forcing you to cut your adventure short. 2007 500 H. Overheating: Overheating can lead to significant engine damage. The root cause in my opinion is the second thermostat. With the front, you can simply pump the handle and it pressurizes the pads. 25" Sedona Coyote tires 2017 Polaris Ranger 1000XP - Roof and front glass 2018 Kawasaki KLR650 Sep 2, 2018 · No problem Polman, I appreciate the info. Had to replace radiator and it has ran cool ever since. 2007 Sportsman 500 EFI, Polaris Winch, 25" Bear Claws QSC Clutch Kit, Hand Warmers 2001 Magnum 325 MOSE 12" rear wheel conversion. By staying vigilant and proactive, you can minimize the risk of encountering belt problems with your Polaris Sportsman 500, ensuring Common Issues with the Polaris Sportsman 500 EFI. Jun 24, 2022 · I pull a 500 lb flail mower up and down the hillsides on my property for hours at a time. The Polaris Sportsman 500, particularly the 2013 model, has garnered a reputation for being a reliable workhorse. The Polaris Sportsman 570 shines in several areas that contribute to its reliability: Robust Engine: The Sportsman 570 is equipped with a powerful 567cc engine that delivers impressive torque and acceleration. To keep your Polaris Sportsman running smoothly and to prevent transmission problems, follow these practical recommendations: 1. Oct 28, 2013 · Polaris Sportsman. Save Share In all, I think the radiator fins were really blocked & that caused my overheating issues. 26" ZILLAS 12" SS212 Custom 500W 4 days ago · If the engine does not turn over, Polaris suggests three potential problems and solutions. Oct 9, 2012 · Polaris Sportsman 2007 800 EFI overheating issue Thus the common overheating problem. 15,312 Mar 25, 2010 · Sportsman 800 Overheating, fan won't come on. Share 1996 Polaris Sportsman 500 4x4 Issues with high gear. The fan comes on and cools the engine the first couple of times the engine gets hot. Starter Issues: Problems with the starter motor can lead to starting difficulties, often requiring Nov 5, 2023 · What are common problems with Polaris Sportsman 500? Common issues with the Polaris Sportsman 500 include electrical problems such as a faulty ECM, starter solenoid failure, and weak battery connections. Some riders experience overheating, especially during prolonged use in hot conditions. BOTH of the damn things go on at 200 degrees. Here’s what you need to know: Jan 9, 2014 · 2011 Sportsman 800 Polaris Front Brush Guard, Polaris Rear Brush Guard, 2013 Sportsman 500 HO Bright White-july 2014 atv of the month 2008 Sportsman 300awd LE Pearl White 1995 Xplorer 400 Green Sportsman 400 Overheating when wet My 2014 is doing the same thing. HELP! Jump to Latest 17K '02 700 Sportsman i was able to install the water pump seal without removing the motor or splitting the cases like the 500's and i've been told they are always a head gasket and water pump seal,don't know on them. Do it from the back and the front. lsqauad333 Discussion starter. L. Well Polaris also said in their letter "NOTE: The technician stated the throttle was on the left side of the handle bars and this is a safety hazard, when the handle bars are turned the cable binds and causes the atv to increase RPM's. I have a 1996 polaris 500 sportsman. I have a 2012 Sportsman 500 at the house thats overheating. Overheating is a serious concern that can plague the Sportsman 500 EFI, particularly in extreme riding conditions. w/relay Winch,wheels & tires still to go! Sep 11, 2013 · This post looks like a great fix to the problem. Sep 19, 2017 · Quick Background- Christmas 2016 my wife shocked me with a 2017 Sportsman 570 Hunter Edition with all the bells and whistles. issue; overheat; By boogs October 21, 2013 in Polaris ATV Forum. No more overheating problems after that. 2008 Sportsman 500 May 11, 2012 · Josh K 2006 Polaris Sportsman 500 efi H. 3/ problem seems to be that even when the display is showing "hot - check engine", or the radiator is actually boiling, the fan is Jan 30, 2012 · 2010 Polaris Sportsman 500 Overheating. It is liquid cooled. Pure Polaris Bumpers Front & Rear Pure Polaris Nov 13, 2024 · Had to start with running a fine piece of wire through all the fins to start breaking up the mud packed in there. Jul 7, 2011 · Polaris Sportsman 2008 Sportsman 400 H. CAMO non eps Polaris front bumper and rack extender Home made hitch 3500lb badlands winch Kfi Winch mount Highlifter HD springs f&r 2000 sportsman 500 *sold* 2017 sportsman 850 high lifter 18in curved light bar. There were several issue with my cooling system that I found. This could be due to fuel delivery issues or a clogged air filter. Save Share ATV Repair and Maintenance Polaris Sportsman ATV General Discussion ATV New Members Polaris Sportsman 570. Here are some of the standout characteristics: Robust Engine: The heart of the Sportsman 500 is its 500cc engine, designed to deliver consistent power and torque. The best thing I can say is to rinse the radiator VERY well with a hose. I created an jumper and the fan turn on with a turn of the key. I can run it for about 10-20 min and coolant will start to come out of the bottle. If you’ve noticed your Polaris Sportsman 450 has been having some issues with overheating, you’re not alone. The voltage regulator tends to burn out, resulting in power supply interruptions, which Customer: I own a 1999 polaris 500 atv. Jan 28, 2013 · 2011 Sportsman 500 HO Touring: Polaris 3500 lb. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED Aug 11, 2012 · 2011 Sportsman 500 H. The Polaris Sportsman 500 has been a beloved choice among ATV enthusiasts since its release, but like any machine, it’s not without its share of problems. But with the Polaris Sportsman 500, there is one cause that Jan 8, 2012 · I recently purchased a used 2004 Sportsman 500 HO with 1,700 miles. In addition, the 2014 sportsman 570Efi. 0 Reply. With a new fuel pump $1,000 later, it didn't run any better when I left the shop. Head gaskets i thought, so I order new head and cylinder base Jan 23, 2015 · 1998 Sportsman 500 - 4789 miles Front/Rear 18W-4 inch solid metal CREE LED Floods Polaris 8" Rear Rack Extender ODI Rogue 130mm grips 12. my local dealership said it was the water temp sensor and after replacing that i still have the same Jan 21, 2019 · 2011 Sportsman® 800 EFI GURU front brush guard GURU rear brush guard Polaris front lock n ride cargo box Polaris rear rack extender Warn RT 3. 26" Bear Claw HTRs on Moose 427X Wheels. Mar 13, 2021 · 2011 Sportsman® 800 EFI GURU front brush guard GURU rear brush guard Polaris front lock n ride cargo box Polaris rear rack extender Warn RT 3. clutch rollers, 12 in. 0 winch w/amsteel synthetic line Viper aluminum haus fairlead Polaris front spring adjusters Ricochet a-arm guards Ricochet full frame skid plate ITP T-7 beadlock 14" w/OMF inner rim guards Mar 16, 2013 · Another 700 Sportsman Overheating. 2006 Sportsman 800 EFI, 2005 Sportsman 700 Carb, 2004 Sportsman 500HO Whether you’re a seasoned rider or a newcomer to the ATV scene, understanding the reliability of the Sportsman 500 will help you make an informed decision about your next ride. Jan 7, 2025 · 2008 Sportsman x2 500 EFI H. I replaced the TPS, a $25 aftermarket part, and it runs like a clock. Here are some of the most frequently reported mechanical problems: Engine Overheating: Some riders have experienced overheating, particularly during By staying vigilant and proactive, you can significantly reduce the likelihood of encountering problems with your 2014 Polaris Sportsman 570 EFI. Regular Fluid Checks. At medium to high speeds it seems to be OK. Overheating can stem from various issues, and it’s essential to diagnose the problem early. Sitting and idiling it runs FOREVER before over heating. This is an older thread, you may not receive a response, and could be reviving an old thread. Jump to Latest 4. I've already ordered a new thermostat, and will install it this week. O. Oct 21, 2013 · 2001 Polaris Sportsman 400 - Overheating Issue. Gears Shifting Problem Engine overheating is another common problem for Polaris Sportsman 550 owners. O, 3000lb Viper Elite winch with remote, 27 inch STI Black Diamond XTR, 12" STI HD Alloy C7 Rims, Front and rear EPI Heavy Duty springs, Rhino front axles, Ricochet Front & Rear A-Arm Guards, Polaris front and rear bumpers, Kolpin hand guards, Front rack extender, Sportsman Rear Box w/seat lock & ride, 54" Light Apr 20, 2012 · hey im new to this. It melted the inlet on the radiator's plastic tank, distorted the coolant recovery tank Jun 7, 2017 · My Sportsman 500 was overheating and had a problem inside of radiator. The Oct 19, 2018 · I am currently working on a 98 Sportsman 500 that had a severe overheating problem. I stuck my hand in, and turned the fan, and Nov 28, 2023 · Persistent overheating may result in sudden breakdowns or reduced performance due to the inevitable internal wear and tear. The fuel pump is an essential component of any internal combustion engine, and the Polaris Sportsman 450 is no exception. the sensor that is located on the block is what gives the signal for that relay to close and turn the fan on. Its not over full as when it cools down the bottle reeds empty. Red Ricochet a-arm guards Hid 3 light kit 3 light mod. Oct 29, 2015 · Matthew "MustBeNice" :daz: 2012 SPORTSMAN 800 EFI (INDY RED) Sept. They cleaned it well. My 700 polaris sportsman 2004 had a loose electrical connection and the fan was not working. Jun 8, 2010 · 2011 Sportsman® 800 EFI GURU front brush guard GURU rear brush guard Polaris front lock n ride cargo box Polaris rear rack extender Warn RT 3. This engine is designed for durability, allowing it to handle tough terrains without breaking a sweat. The Polaris Sportsman 400, while a reliable workhorse, is not immune to problems that can Jan 17, 2010 · my 2006 polaris sportsman 500 ho efi has an overheating issue that i really need help with !. At a cruise it overheats in first 5 minutes. Std Seat/Box - Jun 5, 2017 · I have a 2006 Polaris Sportsman 450 that I am having problems with it over heating. Come join the discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds, and more! Open to all Polaris models including the Outlaw, Predator, and Sportsman. My manual says the cooling fan sensor should come on at 185 degrees and the red light sensor should come on at 220 degrees. Engine Overheating. Oil Quality: Using the right transmission fluid is crucial for optimal performance. Overheating I have a 2008 Sportsman 400 HO that keeps overheating. Oct 29, 2012 · I recently purchased a 2000 polaris sportsman 500 h. after driving it for about five minutes the fan comes on, after ten minutes i get the ''hot, check engine'' warning that flashes! all fluids and all the obvious things are good. As much as we love the Polaris Sportsman 800 for its power and reliability, one of the most common issues that can put a damper on your ride is overheating. I got it home and was looking it over. Sportsman 500 overheating. O overheating. Dec 28, 2022 · Polaris Sportsman 450 Fuel Pump Problems. . If the fan is running and it's still overheating I would also re-check the radiator to ensure it's clean. Thinking it may just be a bad battery, or a loose Problem #5 - Towards the end of the day, my fan was not kicking on, and machine was overheating. The thermal sensor, located on the radiator could be another cause but it looks fine, I'll check it Customer: Second opinion] I have a 2000 Polaris 500 ATV that is overheating. When I first purchased the 1998 Polaris Sportsman 500 Problems. Which was fixed for free after my warranty was out. Polaris has been absolutely unhelpful. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED Nov 14, 2010 · Ok i just bought a 2002 polaris sportsman 700 twin. I have cleaned the rad, the thermostat is new and i checked its working, it has a new head gasket, the rad isnt heating up enough to turn the thermo switch on but it does work and the fan works when 12v runs to it. At Idle for about 1/2 hour with the fan running. 2016 Scrambler 1000 xp I am the EXACT same problem with my 17 Sportsman 570. The higher the octane fuel, the cooler it burns. The Polaris Sportsman 500 HO is a respected name in the ATV community, but like any machine, it’s not without its quirks and problems. so i started checking my relays and fuses and i found a lot of corrision that when i started cleaning then created problems with the efi relay getting connection. These key components ensure smooth operation across various terrains, offering durability and efficient power management. And that leads to our next problem, overheating. Dealing with Overheating Issues in the Polaris Sportsman 800. 2009 polaris ranger 700 xp Have an overheating issue. We're now convinced this model either has design flaws - too small of a cooling system for that motor - OR that Polaris needs to recall the ECM again for models newer than 2004-2005. Y. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED Jan 21, 2024 · Identifying Common Problems with Polaris Sportsman 500 Electrical Problems and Overheating. 798 Satisfied Customers. Check coolant Cooling System: The transmission relies on a cooling system that can fail if not checked regularly, leading to overheating. Sep 22, 2012 · 2009 Sportsman 550 Overheating - HELP! 2006 X2 500 (sold) - Purchased in 2011 with 250sh hours and 2500sh miles ATV Repair and Maintenance Polaris Sportsman ATV General Discussion ATV New Members Polaris Sportsman 570. The fan is not comming on and when running it with the radiator cap off I see no movement of the coolant. I have a 2000 Sportsman 500, it will overheat after about 20mins or so idling. I took it out, ran the 570 without it, and we have good coolant flow, and no overheating problem. The lights I could careless The Polaris Sportsman 570 boasts several features that contribute to its overall reliability. How long Starting Problems: Some riders have reported difficulty starting their Sportsman 500, particularly after prolonged periods of inactivity. Spent about 4 or 5 hours out on the trails in 90+ degree heat. Its liquid-cooled system helps maintain optimal operating temperatures, which can prevent overheating and prolong engine life. However, the rear is totally soft as well as the pedal, but the fluid is full. Recommendations for Maintaining Your 2014 Polaris Sportsman 570 EFI. had radiator replaced before, same problem. These will be a direct bolt in for an easy install. How can I prevent overheating issues in my Polaris Sportsman 500 EFI? Regularly check the coolant level and top it off as needed. 2010 Polaris Sportsman 500 H. Winch, Kolpin Rear Seat (for the dog), May 30, 2014 · I had the same problem, change this part: Breaker, Circuit, 10 AMP, Sealed part number 2410692, a lot of polaris have the same problem, this breaker send the correct time to on and off fan when the motor is hot, the normal time that the fan works is aprox 40 - 45 secs every 2-4 minutes depends the weather, speed etc. Nov 2, 2015 · Polaris Hand warmers, Mirrors. 1) Relay worked its way out, I replaced and cleaned terminals. With the AA tune on my G4, it barely got over 200 while mowing this year. Overheating can cause damage to the pump, impairing its ability to function correctly. Despite its robust design, the 2011 Polaris Sportsman 500 HO has encountered a few recurring issues that riders should be aware of: Electrical Issues: Many owners report problems with the electrical system, including issues with the battery not holding a charge or wiring harness failures. These can lead to starting problems or electrical accessories malfunctioning. Jump to Latest 02 same problem 2005 polaris sportsman 800 efi. The Polaris Sportsman 500’s fuel pump can sometimes overheat, mainly due to continuous and prolonged use. Looking for options. Aug 8, 2019 · Yes - we are talking 2 stroke engines - all years of the 400L engine The chain slipping? There is a chain inside the gearcase that will wear out and start jumping the sprockets inside the gearcase or (if it's not the chain), the shift dogs inside the gearcase can be damaged or worn and the transmission can be jumping out and back into gear also sounding like a chain Jan 2, 2005 · My polaris Sportsman 700 is only a 2002. I have an 01 sportsman 500 I just picked up and its overheating and blowing coolant out of the overflow bottle. but. Sep 17, 2022 · So, I have a 2002 sportsman 500 HO and was having brake problems. wbygyv bot tpbpdx fma wqo pvtqe exbtcqh cufugf qti jycq ztlys iomezj naqz sxnx vila